Fabricate Aluminum Rib Intercostal
Built up wing ribs have several component parts. In this video EAA chapter manager John Egan demonstrates how he fabricated an intercostal for his scratch built Super Cub aluminum ribs.
In Hints for Homebuilders
Bending Steel Tubing
Bending steel tubing is required on many steel tube fuselage designs. Scratchbuilt Super Cub builder and EAA chapter manager John Egan shows a jig he built and demonstrates how to bend tubing using the jig.
Joe Norris explains the requirements for an aircraft dataplate. Joe is is on the EAA staff as well as a DAR, A&P aircraft mechanic with Inspection Authorization (IA), and EAA Technical Counselor.
Building Aluminum Rib Jig
Scratch built Super Cub builder and EAA Chapters Manager John Egan shows the wing rib jig he built to assemble his built up aluminum wing ribs.
EAA technical counselor and A&P/IA Dick Koehler demonstrates the use of heat shrinkable solder sleeves and how they can conveniently be used to tie ground wires together.
Crimping Butt Connectors
EAA technical counselor and A&P/IA Dick Koehler discusses how to use butt connectors and demonstrates wire splicing using a butt connector.
Using Metal Shrinker
EAA Chapters Manager John Egan demonstrates the use of a metal shrinker. John also shows how he used a shrinker to bend the metal cap strips on the aluminum ribs he built for his scratchbuilt Super Cub.