Fabricate Aluminum Rib Intercostal
Built up wing ribs have several component parts. In this video EAA chapter manager John Egan demonstrates how he fabricated an intercostal for his scratch built Super Cub aluminum ribs.
In Sheet Metal
Drill Sizes- Number vs. Fractional
Joe Norris provides an review of drill sizes and the benefils of using numbered drill sizes for accuracy. Joe is the EAA Flight Training Manager as well as a DAR, A&P aircraft mechanic with Inspection Authorization (IA), and EAA Technical Counselor.
Using Metal Shrinker
EAA Chapters Manager John Egan demonstrates the use of a metal shrinker. John also shows how he used a shrinker to bend the metal cap strips on the aluminum ribs he built for his scratchbuilt Super Cub.
Sheet Metal Snips
Cutting sheet metal can be made easy when using the properly designed snips for the application. Tracy Buttles from the EAA staff demonstrates how to use various types of handheld sheet metal snips.
Building Aluminum Rib Jig
Scratch built Super Cub builder and EAA Chapters Manager John Egan shows the wing rib jig he built to assemble his built up aluminum wing ribs.
EAA Technical Counselor and A&P/IA mechanic Bob Koehler likes to stock longer sized rivets then cut to size when needed. He demonstrates how to cut solid structural rivets to proper length prior to being set.
Bucking Bar Basics
EAA Technical Counselor and A&P/IA mechanic Bob Koehler shows different types of bucking bars to set rivets. He reviews several designs and demonstrates their usage.